GREEN RUBBER - recycling innovative technologies for the rubber industry

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INNOVATIONS IN RECYCLING
FOR RUBBER INDUSTRY

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GREEN RUBBER

Is a Russian company which is specialized in recycling innovative technologies for the rubber industry.

Currently GREEN RUBBER company

is ready to offer to his customers the following product with the application properties which you will not find in any other solution proposed for the rubber industry market now.

Butyl rubber compound GRB-11

Butyl rubber compounds produced by GREEN RUBBER company, are used as an additive in rubber compounds instead of butyl rubber (up to 60%) for the manufacturing of different industrial rubber goods. Besides our butyl rubber compound can be used by itself (independently) to produce rubber compounds which are used for the manufacturing of corrosion resistant coatings, sealing and waterproof coatings, mastics and some rubber parts. Our butyl rubber compound is also well-suited for the production of thin-walled parts and parts with smooth glossy surface.

Data sheet of GRB-11 butyl compound

						Test method						

						Properties						

						Test results						

							Chemical composition:
						
							ASTM D297-18						

							Ash (max.)						

							3,00 %						

							ASTM E1131						

							Carbon black						

							30-37 %						

							ASTM E1131						

							R.H.C.						

							min 60 %						

							Physical properties:
						
							ASTM E1131						

							Specific gravity						

							1050-1250 Kg/m3						

							ASTM D1646						

							Mooney viscosity						

							35-60 Standard unit						

							ASTM D2240						

							Hardness						

							50-60 Shore A						

							ASTM D412						

							Tensile strength						

							≥11 MPa						

							ASTM D412						

							Elongation at break						

							≥400 %						

							The number of mechanical inclusions during straining (40 Mesh)						

						less than 0,01 %
						
							Recipe:
						
						GRB-11 compound						

						100,00
						
						Zinc Oxide						

						5,00
						
						Sulphur						

						2,00
						
						Stearin						

						0,50
						
						TMTD						

						1,00
						
						MBT						

						0,50
						
							Curing						

							30 minutes at 160°C

Butyl rubber compound GRB-11:

Homogenous structure
No impurities
Odorless (cold product)
Absolutely smooth surface

Butyl compound is shipped in form of plates (5 kgs/plate). Butyl compound plates are packed in carton boxes of 25 kgs. Carton boxes are put on wooden pallets (up to 40 carton boxes on each pallet). The final weight of a wooden pallet with the product is up to 1000 kgs. Besides we can propose to you alternative packages if it is required.

ADVANTAGES

Optimization of production process

Hight quality materials

Minimal effects on the environmental

Good price

HOW GRB-11 COMPOUND AFFECTS THE END PROPERTIES OF RUBBER VULCANIZATES

from typical butyl rubber compound based on butyl rubber BK-1675.

Below you can see the data obtained by adding GRB-11 compound (from 0 to 80%) into typical rubber compound based on butyl rubber BK-1675

Pic. 1 GRB-11 effect on tensile strength

Pic. 2 GRB-11 effect on elongation at break

Pic.3 GRB-11 effect on hardness (Shore A)

Introducing up to 50% of butyl compound into rubber compound has almost no effect on the consumer properties of the final product. At the same time, it is possible to increase the content of butyl compound up to 80% and even 100% but with a certain compromise of such properties as Tensile strength and Elongation at break. But herewith such features of butyl rubber as heat-resistance, ozone resistance, gas impermeability and others remain the same, almost as original. So the economic benefit is significant. The same graphs as above are also obtained if GRB-11 is added in EPDM rubber compound which is usually used to produce molded rubber strips, gaskets and other parts where high weather resistance is required.

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